Showing posts with label manufacture. Show all posts
Showing posts with label manufacture. Show all posts

December 18, 2011

Fabric Buttons How-To - manufacture Fabric Covered Buttons With Your Own Button Maker

One of the growing trends in monogramming and embroidery is the use of fabric-covered buttons as an accessory for a amount of items, from clothing to purses to shoes. Many small embroidery shops have begun to offer a choice of fabric buttons, together with practice monogrammed buttons. With a professional grade button machine, a small embroidery shop can fast strengthen its stock contribution with a fun and versatile fabric button that has a amount of uses.

Getting Started by choosing Your Fabric

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One of the most involving aspects of fabric buttons is choosing the right fabric with which to decorate the button. A trip to the local arts and crafts store is sure to contribute a wide array of patterns and designs that can give any fabric button a determined amount of flair.

A amount of popular designers offer their patterns as fabrics that can be used for a amount of arts and crafts projects. Such popular designers contain Lilly Pulitzer and Vera Bradley. With decorative fabric from a popular designer, it is easy to make a trendy fabric button that is sure to impress.

However, some designer fabrics can be somewhat pricey. For a small firm seeing to produce a large amount of fabric buttons in an assortment of colors and patterns, arts and crafts store such as Jo-Ann Fabrics can be a great place to find cheap yet stylish patterns.

When choosing fabric, it is leading to remember that not every type will work in a button maker. It is a good idea to check the thickness of any material as some materials are too thick for a button maker and others are too thin. This is not a major issue, as most fabrics used in button making are of a relatively similar thickness; however, specialty fabric buttons, using leather for example, will need a button maker that has been calibrated to adapt the material.

Using a Button engine to generate Fabric-Covered Buttons

According to Keith Brown, of Dallas-based American Button Machines, "Most button making machines are man-made to produce pinback buttons using quarterly printer paper. Fabric is a thoroughly dissimilar type of material than paper. It is leading to have a button maker calibrated properly to adapt for the challenges in making a button out of fabric material. Proper calibration ensures the button engine will produce consistent capability buttons throughout its life.

With a small creativity and the right equipment, an embroidery firm can strengthen their contribution of fabric-covered buttons and sell a large collection of novelty buttons with a amount of dissimilar applications. After cutting the fabric to a definite size with a circle cutter, a amount of dissimilar options such as the type sold by American Button Machines, can be pressed onto the back of the button to make some dissimilar products.

A amount of dissimilar attachments, such as a keychain, zipper pull or cell phone charm can turn any button into a personalized novelty item. This is especially useful for embroidery shops, which can make a personalized fabric button to accessorize any item. There are a amount of backs that can be used with a fabric button. While some prefer a pinback to decorate a purse or to wear on clothing, a jacket, or a hat, others might want a more versatile back.

The Many varied Uses of Fabric-Covered Buttons

Snap-Inz are used to turn a fabric button into a shoe charm to decorate Croc shoes. These charms can be glued to the back of a button and plainly snapped into place through the holes on the Croc shoes. Other use for fabric buttons is as a ponytail holder. This can be accomplished with a special button back that has an eyelet to run a ponytail elastic through. Other specialty kits can contain button bracelets and necklaces, as well as pacifier clips (paci-clip) and keychains.

"Discerning customers are seeing for the latest in capability button making options such as pocket mirrors, ponytail holders, keychains, necklaces, pinback buttons and refrigerator magnets. "said Keith Brown. "Applying a personalized introductory monogram to a fabric button is a great way to decorate a popular item or add personalized flair to a book bag, jacket, purse, or a pair of flip flops."

Capitalizing on the chance by Owning a Button Machine

While monogrammed fabric buttons are growing in popularity, it can be hard for a small embroidery firm to capitalize on the opportunity. Additionally, many production methods are not sufficient adequate for a small firm trying to institute themselves as a victualer of fabric buttons. Fabric-covered buttons can be very versatile, but most manufacturers do not offer any options for their customers.

Most embroidery shops start slow, perhaps using a Dritz Button Cover Kit or similar type of "hand pressed" button. While Dritz Buttons are good for making a fabric-covered button, the results at times can look a small homemade as they commonly do not produce the same capability as a fabric-covered button made on a professional button making machine. Dritz Buttons are good, but were never intended for the high-end production recipe the monogram industry demands.

While relatively cheap to make (with accessories basically non-existent) these fabric "press together" button styles can be involving to assemble. They rely on an individual's impel to press the parts together by hand or a hammer. Once all the materials are gathered, they are settled into the press, which is then squeezed together to make a button. There are some limitations to this method. Hand pressing fabric buttons can be difficult to make and uncomfortable for the user. The man making the button must tiptoe very moderately to ensure a capability product. A rushed job can, and often does, corollary in a button that is not centered and looks bad. Additionally, a press together button is not an sufficient button maker, as it takes longer to make a button as compared to using a professional button making machine.

Many production methods are not sufficient adequate for a small firm trying to institute themselves as a victualer of fabric buttons. For a firm seeing to make a large amount of fabric buttons, or a collection of covered button types, the old hand-press-together buttons are plainly not up to the task of producing a large amount of capability buttons quickly. These press together button styles are good for a family or art class making craft buttons but an embroidery shop needing a large amount of fabric buttons in a short amount of time would be better remarkable by using a professional fabric button making machine."

Many gift shops and resellers plainly order fabric-covered buttons from a constructor such as Morgan and Company With professional grade equipment, a constructor can fast turn out a large amount of buttons; however there are some drawbacks. The price of these fabric buttons can be quite high, as the constructor has to mark-up the price of the button to the reseller, who in turn marks it up again to the end customer. Additionally, if a buyer wants to personalize a button with an introductory monogram, a constructor may not be able produce a practice monogram or will charge a high price for the personalized embroidery. To reduce costs and still produce personalized embroidered gifts, many embroidery shops are starting to buy their own button making machine.

Making a fabric button is very easy using professional equipment. After choosing a single fabric and completing any embroidery or monogramming, a circle cutter is used to cut out each piece of fabric that will be used in the buttons. Once the other valuable supplies are gathered, a professional button maker can fast produce a large amount of buttons.

It is leading to reiterate that a standard button maker must be calibrated properly to adapt for the challenges in making a button out of fabric material. There are very few "professional" grade button makers ready on the market today that will make fabric buttons. One of the simplest and most sufficient is a button maker with a rotating die and pull lever.

How To Properly Use A Button engine to Make Fabric Buttons

In a rotating die button maker, the materials are settled into two isolate dies. The button shell and fabric are positioned in the first die, which is rotated into the machine, and the lever is pulled once. The button back is then settled in the second die, which is rotated into the press, and the lever is pulled a second time completing the button press operation.

"We have found that a button maker with a rotating die is the most sufficient way to produce buttons in a large amount very quickly," said Keith Brown of American Button Machines. "The button parts are loaded directly in front of the operator so they do not have to make time involving moves to the left and the right to load parts which slows down production. The two dies swivel on a center axis providing speed and accuracy to such levels that these machines are able to produce a button in as small as ten seconds. There are other fabric button machines that are designed to have interchangeable dies. The dies can be swapped out to change sizes fast and efficiently. While production is not as fast as the rotating die method, these machines produce very high quality, cost sufficient buttons".

A fabric button is a great way to personalize any item and to add a unique sense of one's personal style. With a wide array of fabrics, and a amount of dissimilar button making options, fabric buttons have a amount of uses, such as pocket mirrors, keychains, ponytail holders, pinback buttons, shoe charms, and necklaces. By investing in a professional grade fabric button maker, an embroiderer can positively strengthen their contribution and capitalize on the growing popularity of fabric-covered buttons.

Fabric Buttons How-To - manufacture Fabric Covered Buttons With Your Own Button Maker

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November 20, 2011

manufacture Djembe Drums From a British Columbia Rainforest

For the last 35 years, my partner & I have played world hand drums, djembes, congas, bongos, ashikos, tabla & temple blocks. Mostly, we have played for the fun of it and the mystery of how the distinguished sound affects us the drummers, as well as those who hear it. We played in an all hand percussion band for a few years and found it wonderfully spicy and very very satisfying.

In all those years, the view of beyond doubt manufacture our own djembe drums never even once occurred to us, even though it was a struggle back then to buy a decent hand carved djembe anywhere but Africa. We even traveled to Sierra Leone, West Africa in our quest and spent a join of years teaching high school there. At that time, 1980, it was frowned upon for white people to play or touch the drums and it was riot provoking for a woman of any colour to do so. We managed to come back to Canada with two drums; one, a 14 inch sengui, from the Sierra Leone National Dance Troupe, the other a small tourist grade djembe. We never did get that one to sound like a drum at all, but the one from the dance troupe is still in our variety and is a great itsybitsy drum. Our next drum purchases came from a music store in Mexico, a pair of beautiful congas.

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For maybe 10 years we were happy adequate with these and with our quality to pound along with our favourite world music and reggae songs on the stereo. Then in about 94, we saw an ad for a 7 day African Drum workshop with the late great Babatunde Olatunji. We signed up, pronto, and ended up studying about a whole world we had no idea existed for drummers: Drum Language. I have written other record about this on our djembe drum website, so I won't go into that adventure in drumming here. However, it was at That workshop that we met other overwhelming Trinidadian 'Trini' lead drummer named 'Sanga'. 'Sanga o the Valley' was his legal full name on his firm card. We had 3 itsybitsy kids by now(Drumming isn't all we do!) and had been planning a trip to the Tobago (Trinidad & Tobago) for the coming winter. Meeting Sanga and he being from T & T was a huge coincidence/sign for us that our trip was meant to go ahead. Sanga gave us the taste info for his close buddy in Tobago who was a superb drummer, a great guy and a drum carver. We couldn't get out trip together fast enough. Sanga said that we should not even take our own drums with us, because his buddy would have drums for us there. Sweet!

Well were ever Not dissappointed. We met up with Sangas buddy within a week of arriving and we beyond doubt linked immediately. Wayne Guerra and his wife Carol and 2 sons same age as ours were such a great bunch of people. We got to play with Wayne & Carols drum band called Culture Stop and Wayne made each of us a drum in just a few days so we could beyond doubt get into it. Holy Smoking Drumskins! Could those guys play. The way they played their drum music, so tight, all choreographed with signals and drum pattern communiques all built in differently to each song. We portion leaped on that trip in terms of our drum skills & knowledge and we were even able to tape our drum sessions and beyond doubt write down the rhythms that we learned from Wayne.

The most overwhelming thing we learned though was how to carve, skin & tune djembe, djun djun & and ashiko drums. Wayne did it all with hand chisels and gouges, going at a log of mango wood like a mad man at first and then gradually, gently shaping and smoothing the drum body until it was just the right thickness a feel. We sat for days, in the tropical heat, eating grapefruits from Wayne and Carols' backyard and watching him work. He was just a few years younger than we were, but yikes! What a distinguished intense exertion he was capable of, even view the heat made us a pair of zombies all day until the sun went down. They were all that way when it came to their drum performances as well; some claiming to taste bleeding out varied places from the strain of it. We were humbled and impressed. Their sound was incredible.

We got to watch as Wayne measured and made the welded steel rings that would stretch our freshly soaked goatskin over our new drum bodies. It was hypnotic really, the whole scene. One inch wide strips of scrap fabrics were torn from some bodys' old something, and then these long thin strips were then wound round and round the metal rings to soften and snug the relationship in the middle of the rings and the rope that would pull the skin tight. Very pleasant work. It's kind of cool the way the pattern on the fabric looks when it is cut and then wrapped up against its' own edges.

The heat beyond doubt got turned up for the next stage, which is to weave the rope through the rings at the top pair and down at the smaller particular ring at the lowest of the drum body bulge. These top and lowest rings are then brought closer together by the woven/knotted rope that is made tighter and tighter with each knot. Wayne spent one whole afternoon of his life teaching us that knot. Over and over. And over. It was hard for us to get it, despite having it shown to us dozens of times. We blamed it on the heat. We all laughed for hours. When we ultimately got it, we were astonished at the genius and simplicity of the whole process. Wayne made a itsybitsy sing song out of it for us to remember. Under, over, round & under. It went something like that.

It is the tightening of the skin that is the beyond doubt strenuous part of drum manufacture and tuning. Man do you ever have to haul on the last 6 knots to get that skin tight enough. Being a woman exempted me from having to do this part. I didn't object at being treated differently than the guys for once. My partner, being a guy was not so fortunate and beyond doubt busted a few parts of himself getting the hand of just how hard you have to pull, bracing your 2 feet just so on the drum body and then pulling the rope with a piece of hard stick to hold it with. Definite breathing must be practiced so as not to rip the drum skin. (Or your stomach lining!) The new drum is massaged and played just a itsybitsy bit in in the middle of knot pulls to get the skin tighter & tighter. Finally, our drums were ready to play and we went nuts like a pair of colts released into clover. All this drum manufacture was great, but we had come along way to play.

And play we did until it was time to pack our house back to Bc Canada again. We were there 2 months in all, and that was about all the heat we could take. Beach or no beach, it is beyond doubt beyond doubt beyond doubt hot down at the equator. We made plans to have Wayne And Carol come to stay with us at our place. Maybe do a tour of shows and drum workshops around southern Bc. Our new drums came on the long plane rides home, 3 flights, 20 hours. Choke!

It would be other year before Waynes' drum manufacture lessons would call to us from part of psyche; giving us a strong urge to carve and skin more drums. We carved our variety of Djembe Drums from the heartwood of Douglas Fir trees from right here on our Vancouver Island acreage of rain forest. One of our hundred year old Douglas Fir trees died that year. It was 4 feet across at the base, abundance of heartwood inside for a join of huge drums. We didn't have a djun djun set in our variety and this tree looked like it could definitely have a pair of djun djuns in it. We dreamed of a djun djun so broad it would need a special cart to get it to gigs. On the day we first stood in our yard contemplating it as our drum tree, a great big old Pileated Woodpecker landed on the dead top and called out loudly all that day. The woodpecker is the special wild beast that is a totem for drummers all over the world. Maybe you have never view of it before, but the woodpecker is a drummer. They often beat out patterns to us and each other on trees rooves and even our metal wind vane. We knew we would do it then. And we did.
That tree in case,granted adequate wood for thirty three djembes and two giant sized djun djuns that required two elk skins to make heads for them. Goats don't come that big.

My partner made the first three by hand, but then had to convert the methods up a itsybitsy bit to consist of power tools when his carpal tunnel of the wrist issue got ugly. After that, we used chainsaws, chisel bladed grinders, reciprocating saws and even power sanders in the end. The drums he made were beautiful to look at, all of them, but just about half of them never did yield that determined popping sound of a great djembe. We never did figure out what had gone wrong with those, or what was so right about the perfect ones. Certainly, we learned from every drum, mostly that it is what is in your hearts' thoughts that determines the spirit and sound of each drum. It was overwhelming to hear the different personalities of each new Djembe as it was carved, smoothed, skinned and tuned. We had always felt the spirit of our drums as we played them, but this was remarkable. They seemed to come into this world like our children had, with their parental resemblance, dwarfed by their very own individual personalities and natures.

It was beyond doubt spicy to make African Djembes & Djun Djun drums from the wood of Canadian rain forest trees, using the skills we learned on the Caribbean island of Tobago. The Bc Douglas Fir tree makes an perfect sounding drum. The djembes we made from it had very strong, distinguished voices and beyond doubt produced the loud, spicy popping notes just like Waynes' mango wood and mahogany drums. We were proud and floored, really, that we could beyond doubt go ahead and make djembe drums with our own hands. Our white skin and North American spoiled childhood had not left us entirely 'drum useless' after all. It just took being shown how much sweat had to be shed and then pushed into manufacture the broad physical, mental and spiritual exertion required.

Thanks again Wayne Guerra, drum master, for your patience, humour and love while you taught a pair of unlikely people like us to drum and then how to make a drum. The quality to make a drum, skin a drum and tune a drum has changed the level at which we play the drum. I don't know why, it just gave us such a deep relationship and insight of who the drum is and who we are in the drum world.

So djembe drummers; don't be afraid to try manufacture a drum. I promise you, carving & skinning your own drum will make you a good drummer. These days, there are lots of books and videos on how to make a djembe as well as workshops all over the world. Highly recommended to make at least one drum in your drummers life. You will open up a whole new valley of drum in yourself and you will not regret it.
Diane Lennox

We carved our variety of Djembe Drums from the heartwood of Douglas Fir trees right here on our Vancouver Island rainforest. For our methods of construction, we ended up needing power tools to get the bulk of material out of the center of the djembe drum body, and then did the rest of the carving by hand. This is a test of power and I Highly suggest it to all the younger dudes out there wanting to prove their manhood through feats of power and power. We made a variety of hand drums and about half of them turned out beyond doubt hot, the other half so so. Certainly, we learned from every drum, mostly that it is what is in your hearts thoughts that determines the spirit and sound of each drum. It was overwhelming to hear the different personalities of each new Djembe as it was skinned and tuned. We had always felt the spirit of our drums as we played them, but this was distinguished the way they seemed to be born like our children, with the stamp of us, the parents, dwarfed by the in-born nature of the beings we had birthed.

There are several great videos of people playing Djembe Drums from all over the world, together with a two year boy. To view the other videos, just click the Menu button of the video player and the list of Djembe Drumming videos will slide out.

manufacture Djembe Drums From a British Columbia Rainforest

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